Case Studies 

Device Assembly Line
Device Assembly Line
Product : Assembly of Device for Consumer Electronics.

Scope :  New Machine Design & Development.

Main Features :

  • Comprises of a Flexlink Conveyor serving 5 Key Automated Assembly Stations and 8 Manual Assembly Stations.

  • Further extension of conveyors to 25m to add and integrate 2 Electrical Test Stations supplied by other OEM.

  • Assembly stations include Part feeding via Automatic Tray Handler, Vibratory Bowls & Tape & Reel.

  • Automatic Soldering Process.

  • Foam/Kapton Tape/Gasket/Light Pipe Insert using Cartesian, Articulated & Scara Robots with Vision system assist.

  • Unit level traceability via 1D and 2D codes via OPC UA etc.

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Front End Assembly Test System
Front End Assembly Test System
Product : Devices for Hearing Aid.

Scope : New Machine Design & Development.

Main Features:


  • Employ Multiple Units of Autonomous Mobile Robots to transfer DUT to/from Test Modules.

  • Light Guidance to assist Operator to load DUT to Input Rack and to segregated tested DUT by lot at output rack. 

  • Interface with Factory MES to manage Test Data.

  • Automatic Inkjet Marking of DUT based on Test Results.

  • Redesign Test Module with Auto-Tool Change.

  • Test Scheduling and Fleet Management to Optimize Tester Utilization to Optimize Yield.

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Roll Separation & Labelling Machine
Roll Separation & Labelling Machine
Product : Rolls with 1”, 2”, 4” & 6 “ width.

Job Scope : New machine design & development.

Main Features :


  • Automatic roll separation using Gripper Jaws.

  • Automatic label printing, picking & pasting on roll inner core.

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